Hardening Process
|
|
Temperature for hardening, tempering, annealing. |
|
Grade |
Annealing |
Hardening |
Tempering |
* C 45 * |
600 650 |
830 860 |
380 440 |
C 55 |
600 650 |
820 850 |
390 450 |
C 80 |
600 650 |
780 - 810 |
430 510 |
C 98 |
620 670 |
770 800 |
280 340 |
* Water Quench, rest Oil Quench
lower range of temperatures should be selected for thinner
sections and higher range for thicker sections. 10 to 20 C more temperature is advisable
as correction factor as well as to take care of drop due to time lapse when quenching.
Components should be progressively and uniformly heated to the temperaturees and
hold at maximum temperature depending on cross section. (ideal ratio is 60 minfor 25 mm).
Quenching should be done immediately without any loss of
time and minimum exposure to atmosphere, quenching media should be at room temperature, it
should have an agitator and water circulation to keep temperatures as low as possible;
tempering should be done immediately after for uniform results different coils should be
heat treated seperately.
In parts where it is difficult to check hardness due to
forming it is advisable to process strip of 1" x 1" alongwith components so that
hardness can be checked properly.
Thickness Tolerance
All strips supplied by us are processed from coils in width
range of 250-350 mm and comes with in following thickness tolerance.
Thickness |
Tolerance on thickness
In length |
Thickness tolerance
in width |
0.20 |
+/- 0.02 mm |
+/- 0.01 mm |
0.25 0.40 mm |
+/- 0.03 mm |
+/- 0.013 mm |
0.45 0.90 mm |
+/- 0.04 mm |
+/- 0.03 mm |
1.00 1.80 mm |
+/- 0.05 mm |
+/- 0.025 mm |
2.0 2.60 mm |
+/- 0.06 mm |
+/- 0.03 mm |
2.6 4.00 mm |
+/- 0.07 mm |
+/- 0.04 mm |
|